出口式电子汽车衡安装说明书（英文）

出口式电子汽车衡安装说明书（英文）

出口式电子汽车衡

采用当今*的称重传感器和称重显示仪及各种外配设备而设计的全电子模块化汽车称重系统。称重传感器采用*技术，能对温度系数、非线性、滞后和蠕变等进行自动数字化补偿；仪表功能丰富，存储功能强；秤台采用U形冷弯型钢组焊而成，整体刚度、抗扭性能及台面的局部刚度都有很大的改进；秤台设计模块化、标准化、系列化，可以自由组合成多种规格。整台电子汽车衡系统环境适应性强，加强配置后可实现全智能化及无人值守,并且计量性能*，准确度高，长期稳定性好，安装调试维护方便。广泛用于国外冶金、矿山、机械、化工、港口及公路货站等行业。

充分考虑了海运集装箱运输对汽车衡秤体尺寸的限制，同时又必须兼顾秤体的刚度要求和终端客户现场的安装便捷要求。据此公司自主开发了两款出口结构电子汽车衡，结构合理，安装快捷，风靡海外市场。同时也可用于对超宽运输有限制的国内市场。

附件为出口式电子汽车衡英文版安装说明书。

Simple installation steps  

1. Check all goods against list, pay attention to the steel-seal letter A1、A2、A3、A4、A5、A6、A7、  A8、A9、A10、A11、A12 on the surface of the scale-bodies, load cells, tools wooden cases and   indicator (See the following figure).Be ready to install   A2 A4 A6 A8 A10 A12   A1 A3 A5 A7 A9 A11 

2. Scale-body assembling:   Lift the scale-bodies of corresponding marking with the 28mm shackle and assemble with a crane   (usually 15t), overturn and lie them flat(pad wood under the scale bodies to prevent the paint scaling   off), attention to the marking.the marking of A1、A3 with the marking of A2、A4 of the scale-body, the   marking of A5、A7 with the marking of A6、A8 of the scale-body , the marking of A9、A11 with the   marking of A10、A12 of the scale-body, then tighten the scale-bodies with 96 sets of M20X60   socket head cap bolts with M30 adjustable spanner,M20 socket head cap spanner and φ30x500mm   lever. Each pair of bolts including 2 washer, 1 spring washer and 1 thickening nut. See the following   figure:  

3. Installing load cell  Tighten the M16X45 bolts with the lever. Each pair of bolts is including 1 washer and 1 spring  washer.    (Note: The marking on the load cell and scale-body should be consistent.)   Note:a. Install the load cell directly on the back of the markings A1、A2、A11、A12 of the scale-bodies.   b. Install the load cell on connecting-plate of the scale-bodies markings A3、A4、A7、A8 of the  scale-bodies.

4. Place the scale-body into the completed pit 

4.1 Fix up one end of the four steel cable in the same length into the installation hole on the  scale-body which marked A1、A2、A3、A4 using the shackle, the other end of the steel cable should   cover with the crane. Ensure the scale-body in level when lifting. The degree of angle of the steel   cable should not less than 45°.   

4.2 Lift the scale-body above the foundation slowly, put δ25～δ30mm thicken wood plate   between the scale-body and the walls of the foundation pit to guarantee the scale-body into center   place. Then put the load cell's steel ball and base-plate of ball-bowl on the foundation plate. Position   scale-body into the foundation .See the following figure:   Thicken Wood  

4.3 Install the second-section scale-body which marked A5、A6、A7、A8, ensure the marking   A5、A6 of the second-section scale-body should be corresponding with the marking A3、A4 of   the first-section scale-body. Place this scale-body into foundation pit slowly and attention to the   position of the joint. make sure the joint hole of joint should be corresponding with the connect   forelock of the first section scale-body. attention to adjusting the clearance about 5～6mm   between the two sections of scale-bodies. The clearance around the scale-body is roundly the   same. See the following figure:

4.4 Lift and install the third-section scale-body(which marked A9、A10、A11、A12)，ensure the   marking A9、A 10 of the third-section scale-body should be corresponding with the marking A7、A8   of the second-section scale-body. The installation step the same as the first and second section   scale-body. 

5. Adjust the scale-body after placing is finished.

5.1. Check the eight steel-ball of load cell, If the steel-ball can be rotated, jack the scale-body up   in that position with the jack and put the level-adjusting plate under the installation plate for load cell   to make sure the steel-ball can't be rotated.   5.2. Adjust the M30x85 common limit bolts of the scale-body. (Rotate the bolt, it is better that there   is 5mm between the front-end of the bolt and the surface of scale-body, then rotate the nut.) In order   to avoid weighing accurate is not good from big rocking when the truck drives on the scale. 

6. Pass out the signal cable from the passing-tube. Tie up the signal cable on the iron wire in the  passing-tube when passing. Then pull the iron wire to achieve the goal of passing. Next join the signal   cable to the junction box. (Attention to the marking on load cell and junction box should be consistent),   then fix up the junction box onto the two side-cover plates.) Then fixup the junction box on the side   cover-plate of the scale-body. 

7. Fixup one end of the ground-cable onto the connecting-plate using M16 bolts, and fix up the other  end of the ground-cable onto ball-bowl base under-press using M12 bolts to let the load cell   short-connection, it will protects the load cell from damage by lightning when they are working.   ground-cable  

8. Install the side-cover plate of the load cell: fixup the the cover-plate of load cell on the scale-body  with 24 sets of M10×25 stainless steel common bolts. attention to the marking on the side-cover plate   and the scale-body should be consistent.  

9. Install the bracket: fixup the bracket on the side of the scale-body with the 36 sets of M16×35  common bolts(each pair including 1 washer, 1 spring washer, zinc-galvanizing treatment)  

10. Pass out the signal cable from the PVC tube in foundation and join it into the pounds-room.

11. The installation is finished.